I-PET strap line lucy 2022.3.8
Ⅰ.Uhlu Lwezisetshenziswa
| No. | Amagama | Ubuningi |
| 1 | Izisetshenziswa Zokukhipha Umswakama Nezicwebezelisa | 1 isethi |
| 2 | SJ-75/33 I-Single Screw Extruder | 1 isethi |
| 3 | OkungamiUkushintsha isikrini | 1 isethi |
| 4 | Isikhunta | 1 isethi |
| 5 | I-Water Tank Cooling System | 1 isethi |
| 6 | DukukhalaIdivayisi | 1 isethi |
| 7 | IAma-Roller amahlanuUkukhipha | 1 isethi |
| 8 | Ukushisa Ihhavini | 1 isethi |
| 9 | Isinyathelo sokuqala | 1 isethi |
| 10 | Ukukhishwa Kwesibili | 1 isethi |
| 11 | EmbossingUmshini | 1 isethi |
| 12 | Hot Shaping Machinenge-Cooling Tank | 1 isethi |
| 13 | Ukomisa Idivayisi | 1 isethi |
| 14 | IAma-Roller amathathuUkukhipha | 1 isethi |
| 15 | I-Winder | 2sethas |
| 16 | Isistimu yokulawula | 1 isethi |
Isingeniso
1. Amandla okufaka: 120kw, ukusetshenziswa kukagesi wangempela 70% wawo.
2. Material: PET flakes
3. Ubukhulu bomshini: 28 * 4 * 3.5m
4. Ubukhulu bomkhiqizo: Ubukhulu: 0.5-1.2mm Ububanzi: 9-19mm
5. Abasebenzi: Kudingeka abantu abangu-2 ukuze basebenze imboni yonke
Ⅰ, Inqubo Yokukhiqiza
Okubalulekile→ Ukukhipha umswakama futhi Kucwebezelise → Ukukhipha → Isikhunta → Ukupholisa → Ukukhipha →Ukushisisa kuhhavini →Ukushisa kwangaphambili → Ukudweba Nokwelula→ Ukugqamisa →Ukwakheka Okushisayo → Ukudweba → Ukusonga
Ⅱ, Idatha Yobuchwepheshe
1,Izisetshenziswa Zokukhipha Umswakama Nezicwebezelisa
Ezinye izinkampani zisebenzisa isistimu eqondile, futhi eyokumisa kuphela, futhi isistimu yethu iwukukhipha umswakama nokucwasa.Ngoba iketango lamangqamuzana lama-flakes ebhodlela le-PET liphukile, futhi uhlelo lwethu lungawaxhuma futhi ludlale indima ebonakalayo engathuthukisa kakhulu amandla okuqina emikhiqizo yokugcina.
Imingcele yezobuchwepheshe eyinhloko:
Umthamo: 600 kg;
Ubuningi: 2pcs
I-Blender motor amandla: 4kw
Amandla e-fan motor: 2.2kw
Amandla okushisa: 18kw (ingakwazi ukushintsha)
Umshini wokuphakelayo ozenzakalelayo ucezu olu-1 Amandla emoto: 2.2kw
2,SJ-75/33 I-Single Screw Extruder
Lo mshini ufakwe isinciphisi esikhethekile, futhi izingxenye zegiya kanye ne-axial zisebenzisa insimbi enamandla kakhulu ye-alloy futhi ziphathwa nge-carburization, ukucisha, ukugaya amagiya kanye nobunye ubuciko, futhi kuhambisana ne-super thrust bear enezimpawu zokuthwala okuphezulu, ukudluliswa okuzinzile, nokusebenza kahle okuhle kakhulu njll. Izinto zesikulufa nomgqomo yi-38CrMoAlA, ukwelashwa kwe-nitriding, umsindo ophansi, ukumelana nokugqwala, ukumelana nokugqokwa.Umgqomo upholiswa ngumoya, ushisiswe yindilinga yokushisisa ye-aluminium.Umshini wonke ufakwe ibhodi lokulawula izinga lokushisa elizenzakalelayo, isilawuli sokushisa esihlakaniphile sokubonisa idijithali.
Imingcele yezobuchwepheshe eyinhloko:
Isikulufu
Ububanzi: 75mm
Isilinganiso sobude bobubanzi: L/D33:1
Material: 38 CrMoALA
Ukujula kwe-Nitride: 0.5-0.7mm
Umgqomo
Material: 38 CrMoALA
Ukujula kwe-Nitride: 0.5-0.7mm
Ukuqina (HV): ≥940
Izindawo zokulawula ukushisa: izindawo ezine
Amandla okushisa: 24KW
Uhlelo lokupholisa: ukupholisa umoya
Gearbox
Impahla: QT200
Uhlobo: Igiya eligodliwe
Izinto zegiya: 20 CrMnTi
Ukwelashwa kokushisa kwendawo yegiya: Ukucisha indawo yegiya
I-Trust Bearing: NSK
Isistimu yokugcoba: isistimu yokugcoba ingcindezi
Isistimu yokupholisa: isistimu yomjikelezo wokupholisa ozimele wangaphandle
Injini eyinhloko
Indlela yokudlulisa: Ukulawulwa kwe-inverter
Amandla okudlulisa: 22kw
Okukhiphayo
Ukukhipha okuphezulu 80kg/h
3,OkungamiUkushintsha isikrini
Imingcele yezobuchwepheshe eyinhloko:
Ubukhulu.Ingcindezi yokusebenza: 16Mpa
Indawo yokuhlunga: 2 * 0.5m2
Ukunemba kwesihlungi: 120mesh
Amandla okushisa: 8.4kw
Amaphaseji aphindwe kabili
4,Isikhunta
Yenziwe ngensimbi enhle kakhulu yokufa, enekhwalithi yokukhipha ngokushesha nangokulinganayo, enomfutho ophansi.
Ukunemba okuphezulu, impilo ende.
I-orifice iyalungiseka.
Idizayini yebhande elilodwa
5,I-Water Tank Cooling System
Ukupholisa ipuleti le-strip ngokushesha ukuze ulawule ubucwebe bepulasitiki, okungaqinisekisa ubude lapho ipuleti lomugqa lidonswa.
Imingcele yezobuchwepheshe eyinhloko:
Material: insimbi engagqwali.
Ukukhuphuka nokuwa kuyalungiseka
Isistimu yokulawula izinga lokushisa
6,DukukhalaIdivayisi
Imingcele yezobuchwepheshe eyinhloko:
Amandla emoto: 1.5kw
Isivinini sokuzungeza: 3800r/min
7,IAma-Roller amahlanuUkukhipha
Isetshenziselwa ukudonsa i-strip plate, yakhiwe ngama-roller amahlanu.
Imingcele yezobuchwepheshe eyinhloko:
Ukulawulwa kwe-inverter, ukudluliswa kwamaketanga
Amandla emoto: 3kw
Isivinini: 2-80 m/min
Ububanzi be-roller: 268mm
Ubude be-roller: 250mm
8,Ukushisa Ihhavini
Isetshenziselwa ukushisa kuqala i-strip plate futhi ngemva kokudonsa kokuqala
Imingcele yezobuchwepheshe eyinhloko
Ubude: 3000mm
Amandla okushisa: 18kw
Material: insimbi engagqwali
9,Preheating kanye Haul-off
Isetshenziselwa i-strip preheated traction stretch kanye nokushisa futhi.Lo mshini wakhiwe ngama-roller okushisa amahlanu, futhi ifomu liyi-multistep.Kukhona indawo enkulu yokuxhumana phakathi kwama-roller.Umphumela wokushisa uhle kakhulu, futhi ukushisa kuqala kwamukela ukushisa kwe-thermocouple.
Imingcele yezobuchwepheshe eyinhloko:
Ukulawulwa kwe-inverter, ukudluliswa kwamaketanga
Amandla emoto: 5.5kw
Amandla okushisa: 7.5kw
Ububanzi be-roller: 268mm
Ubude be-roller: 250mm
Isivinini sokudonsa: 1-40 m/min
10,I-Five Roller Haul-off
Yakhiwe ngama-roller okushisa amahlanu.Ifomu liyi-multistep.
Imingcele yezobuchwepheshe eyinhloko
Ukulawulwa kwe-inverter, ukudluliswa kwamaketanga
Amandla emoto: 7.5kw
Amandla okushisa: 7.5kw
Ububanzi be-roller: 268mm
Ubude be-roller: 250mm
Isivinini somugqa wokuthutha: 20-150m/min
11,EmbossingUmshini
Impahla ye-roller embossing yi-38CrMnAl/A, ukwelashwa kwe-nitriding, i-emboss
Okucacile, ukumelana nokuhuzuka okuhle
Imingcele yezobuchwepheshe eyinhloko:
Izinto: 38CrMoAlA
Amandla emoto: 2.2kw
12,Hot Shaping Machinenge-Cooling Tank
Isetshenziselwa ukuphothula umklamo ngokushesha ngemva kokudonsa kwesibili nokwelula ukuze kube nomphumela ofanele.
Imingcele yezobuchwepheshe eyinhloko:
Ubude: 3000mm
Amandla okushisa: 12kw
Material: insimbi engagqwali
13,DukukhalaIdivayisi
Imingcele yezobuchwepheshe eyinhloko:
Amandla emoto: 1.5kw
Isivinini sokuzungeza: 3800r/min
14,IAma-Roller amathathuUkukhipha
Isetshenziselwa ukudonsa ngemva kokuphothula umklamo.Yakhiwe ngama-roller ensimbi amathathu.
Imingcele yezobuchwepheshe eyinhloko:
Ukulawulwa kwe-inverter, ukudluliswa kwamaketanga
Amandla emoto: 4kw
Ububanzi be-roller: 268mm
Ubude be-roller: 250mm
Isivinini somugqa wokudonsa: 20-150 m/min
15,I-Winder1 isethi
Imingcele yezobuchwepheshe eyinhloko:
Isilawuli se-spindle: i-torque motor
Imodi yokulawula: isilawuli se-torque motor
Imodi yokushayela: igiya
Ububanzi be-winding: 406mm
I-torque motor: YLJ100-5/6
I-torque yokuphumayo: 5N.M
16,Isistimu yokulawula
Qedela zonke izingxenye futhi uhlanganise ukulawulwa kokusebenza komugqa wokukhiqiza.Ingxenye ngayinye ingaphathwa ngempumelelo
Imingcele yezobuchwepheshe eyinhloko:
