Ulayini wokukhiqiza ibhande lokupakisha le-PET
I. Amapharamitha ayisisekelo:
Ukucubungula: Ibhodlela le-PET elingu-100% noma elisha (i-viscosity 0.75 noma ngaphezulu)
Imingcele yezobuchwepheshe yezinto zokusetshenziswa
I-Raw material A: 100% | |
isitokwe somjikelezo | Izingcezu ze-PET bottle chip |
Umumo wempahla eluhlaza | Ubukhulu bobubanzi obungu-8-10mm |
ukujiya | > 400micron |
IV | 0.75-0.9dl/g |
ukuminyana | 0.35-0.40kg/dm3 |
Amanzi okuqala | <1% |
Ububanzi bokucaciswa kwe-9-19mm (inqubo yethu)
Ukujiya kwebhande lephakheji kungu-0.6-1.2mm
amandla okuphuka <40-45kg/mm ²
Ukwandiswa 10-15%
Khama ezimbili ezimbalwa
I-Extrusion Volume, Max.180-220Kg/h
Isivinini somugqa ngu-120m/min 2
Ukunikezwa kwamandla okusebenzayo yi-AC 380v / 3HP / 60Hz
amandla afakiwe angu-152kw (umthamo wokusebenza ongaba ngu-95kW)
Ama-operators, abantu abangu-1-2
Usayizi uwonke: 40m×2m×3.5m
Okwesibili, iqembu lokukhiqiza
inombolo Ye-oda | igama | imodeli | ubuningi | amazwi |
1 | Yomisa uhlelo lwe-precrystallization | 1500L | 2 isethi | |
2 | i-dehumidifier | 1 isethi | ||
3 | I-extruder yesikulufu esisodwa | SJ-90/30 | 1 isethi | |
4 | Inetha yokushintsha ikholomu | 1 isethi | ||
5 | iphampu yevolumu elawulwayo | 1 isethi | ||
6 | I-Flow der head (isikhunta) | 1 isethi | ||
7 | bosh | 1 isethi | ||
8 | I-preheater yokuqala eyi-five-roll | 1 isethi | ||
9 | I-oven eqinile (ibhokisi lokufudumala) | 1 isethi | ||
10 | Umshini wokuqala we-stretch | 1 isethi | ||
11 | Umshini wesibili owelula | 1 isethi | ||
12 | umshini wokugaya | 1 isethi | ||
13 | Qinisa idivayisi yokusetha ukushisa | 1 isethi | ||
14 | bosh | 1 isethi | ||
15 | Ugandaganda onamarola amathathu | 1 isethi | ||
16 | I-PLCDual-station winder | 2 isethi | ||
17 | uhlelo lokulawula ugesi | 1 isethi |
1. Yenziwe ngensimbi engagqwali engu-202 #, enomzimba we-barrel ephindwe kabili, isendlalelo sangaphakathi esingu-1.5MM², isendlalelo esingaphandle esingu-1.5MM², futhi iwindi elibonakalayo lifakiwe emzimbeni womgqomo. | |||||
2. Umthamo wokomisa ngu-1200KG, amandla kagesi ashisayo yi-4KW, kanye namandla enjini yokuxuba ngu-5.5KW | |||||
3. Sebenzisa i-3HP deceleration motor ukuze ujikeleze |
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4. Ifakwe isikafula, esenziwe ngepuleti elibandayo elingu-3.0T |
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5. Ngaphansi kufakwe imbobo yokudonsa eqondile |
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6. Hlanza umklamo womnyango futhi uhlanze umnyango |
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7. Induku yokuxuba ephakathi ithatha ¢ 50 insimbi engagqwali ipayipi nekhono, futhi blade ukuxuba yenziwe 3.0 reinforced steel stainless plate. | |||||
8. Adopt Huawei heat circulation fan njengomthombo wokudlulisa komoya oshisayo |
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9. Faka u-50~300℃ ukuvikela izinga lokushisa elingaphezulu |
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10. Sebenzisa isilawuli sephaneli ye-elekthronikhi, ukusebenza okuzenzakalelayo nokujwayelekile, usuku phakathi kwesiqalo esincane esingaguquguquka esingu-24 |
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11. Kukhona inkomba ye-break-ven and overheating, futhi ukuchezuka kwezinga lokushisa kwemodi yokulawula izinga lokushisa ye-PID kuncane. |
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12. Idizayini yohlobo lwe-blower-blowing ukwenza izinga lokushisa lifane |
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13. Izimo zokusebenza zesistimu
1 | Amandla kagesi | I-AC 415V±10% 60HZ 3P+N |
2 | amanzi okupholisa | ~20℃ 0.2~0.3Mpa 300L/min |
3 | Izinto zokusetshenziswa ezomile | Okuqukethwe kwamanzi bekungu-0.45% ngaphambi kokoma kwe-PET |
14. Amandla okukhiqiza
1 | amandla omisa | I-PET 500Kg / h (ukuminyana kokunqwabelana: 0.5T / m³) |
2 | umthamo wokulethwa | I-PET≥500Kg/h |
3 | Dlulisa ibanga | L≥6m H≥6m |
4 | Ishabhu yokufaka | Ngaphakathi 0℃ ~30℃, umswakama ohlobene 20%~70% |
5 | Umbala wezisetshenziswa | KH Umbala ojwayelekile noma izidingo zomsebenzisi |
1) i-dehumidifier
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Ukusetshenziswa kwamandla kwe-windmill evuselelayo ngu-2.2KW, futhi ukusetshenziswa kwamandla kungu-20KW | ||||
3. I-automatic microcomputer digital controller ingathola umoya omile endaweni yamazolo. | ||||
4. Yamukela isistimu yokubonisa isixhumi esibonakalayo se-LED nomsebenzi wokubonisa iphutha ozenzakalelayo. |
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5. I-Sweden ingenise kwamanye amazwe amasondo asusa umswakama anomsebenzi omude. |
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6. Ifanele i-antipyretic evamile ne-optical kanye nokomisa. |
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7. Isigaba sokuhlehla sezimoto kanye nokuvikela ukugcwala ngokweqile. |
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8. Ine-alamu yokushisa ngokweqile kanye nomsebenzi wokubonisa iphutha, isakhiwo sangaphakathi esilula, i-fault bottom, ukugcinwa okulula. | ||||
9. Sebenzisa i-fan yokucindezela okuphezulu njengomthombo wokujikeleza nokuvuselela umoya ukuze uqinisekise ukusebenza okuvamile komshini. |
Lo mshini usetshenziswa kakhulu ukwenza ibhande lezilwane ezifuywayo, ibhande lokupakisha izilwane.
Adopt the plc lawula wonke ulayini wenze ukukhiqizwa kwe-automatic
isebenzisa iphampu encibilikayo kanye nenzwa yokucindezela iqinisekisa ukukhiqiza okuzinzile kanye nokulawulwa kwekhwalithi yebhande
Izinto ezingasetshenzisiwe ongazisebenzisa ama-flakes ezilwane ezifuywayo aphinde agaywa kabusha angu-100% asuka emabhodleleni esilwane esifuywayo, noma izinto ezisabalulekile noma ezixutshwe namanye.
Inzuzo:
1.Sebenzisa ama-PET Flakes Asenziwe Kabusha angu-100% ukuze wehlise izindleko
2.Good dehumidifer drying system(Crystallization system optional) ukuqinisekisa ukuthi isomisi esilinganayo sikhiqiza ibhande eliphezulu
3.Idizayini ekhethekile eshisayo eyakha ithangi eliqinile ukwenza ukwakheka okuhle, ububanzi obulinganayo, ibhande eliqondile
3)cylindrical net ushintsho
Indawo yokushisisa 2
Amandla okushisa:, 2KW 2
Indwangu: I-PET (ishidi lebhodlela) (0.7-0.95)
Izinga lesihlungi: 40 / 80 / 120 mesh (425 / 180 / 125um)
4) Iphampu yokulinganisa
Umzimba wepompo: isiteshi sokugeleza sangaphakathi sensimbi yensimbi ye-nitride yokwelashwa kwesibuko
Igiya: izinyo shape amazinyo aqondile noma amazinyo e-oblique ithuluzi insimbi / ingxubevange ekhethekile yokwelashwa kwesibuko
Umkhono we-shaft: insimbi yensimbi / i-alloy ekhethekile
Indlela yokushisa: Ukushisa kwamanzi ajikelezayo
Imodi yokupholisa: isistimu yokupholisa ye-shaft-end
I-axis shape: i-biaxial drive, ukupholisa ngamanzi
I-axial seal: ukukhishwa kwe-spiral
5)Ikhanda lomshini wokunweba lokugeleza (isikhunta)
Yenziwe ngensimbi yesikhunta yekhwalithi ephezulu, isakhiwo esihlangene, ukuxhumana okunengqondo nokushintshwa okulula.Faka esikhundleni umlomo wesikhunta ukuze ukhiqize imikhiqizo ecacisiwe engu-9-19mm.
Isiteshi esigelezayo sicwebezelisa i-chromium eqinile nokwelashwa kokupholisha, ukujiya okungu-0.03-0.05mm, ubulukhuni HRC50-60, ukunemba kokupholisha okungu-0.02-0.06um.
Ingaphandle liyi-chrome plated layer 0.02-0.03mm ukuze kube lula ukukhanda nokuvikela ukugqwala.
Inani lemicu: Imichilo emi-2
Insimbi engagqwali yokushisisa induku yokufudumeza kwangaphakathi, insimbi engagqwali yokufudumeza indandatho yokushisisa intamo, amandla angu-4kW.
Indawo yokufunda ezwa ingcindezi engu-0-350bar
7) Usinki wokupholisa
Ukulungiswa okuphansi: ukuphakamisa ngesandla
Indawo yokulawula izinga lokushisa (ubuningi) indawo 1
Ipayipi lokufudumeza lensimbi engagqwali nesihlangu sensimbi engagqwali
Zonke izingxenye ezithintana namanzi zenziwe ngensimbi engagqwali engu-304
8)Ugandaganda wokuqala kanye namarola amathathu
Ngokwelula ngaphambi kokushisisa kwangaphambili, okwakhiwe injini, isinciphisi, amarola amathathu ensimbi edonsayo kanye negiya lokudlulisela.Ukulawulwa kwejubane lokuguqulwa kwemvamisa, ukuhanjiswa kwegiya elitshekile kungumsindo ophansi, ukuhanjiswa okushelelayo.
Imodi yokudlulisa imoto: i-turbine turborod
I-clamp roller ingu-120mm ububanzi, enokushisa okuphezulu kwerabha enamathelayo kanye nokubopha ngomshini.
9)I-oven eqinile (ibhokisi lokufudumala)
Ibhokisi lokufudumeza ngokuyinhloko liqeda ukushisa okuqinile kokusakazwa kwe-PET ngemva kokubunjwa.Isivinini sokushisisa siyashesha, esingaqedela ngokushesha ukunwetshwa kokuma kwebhendi ye-PET.
Amandla okushisa angu-10.5kW
Umehluko wezinga lokushisa (℃), + / -1℃
Indawo yokulawula izinga lokushisa 1
10)Umshini wokuqala wokwelula
Okokwelula ngemva kokushisisa, okuhlanganiswe nenjini, isinciphisi, amarola ensimbi ama-traction amahlanu namagiya okudlulisela.Ukulawulwa kwejubane lokuguqulwa kwemvamisa, ukuhanjiswa kwegiya elitshekile kungumsindo ophansi, ukuhanjiswa okushelelayo.
Ithebula le-roller lihlanganiswe ngokugcwele nokwelashwa kwe-sandblasting ye-chromium eqinile
I-clamp roller ingu-120mm ububanzi, enokushisa okuphezulu kwerabha enamathelayo kanye nokubopha ngomshini.
11)Umshini wesibili wokwelula
Okokwelula ngemva kokushisisa, okuhlanganiswe nenjini, isinciphisi, amarola ensimbi ama-traction amahlanu namagiya okudlulisela.Ukudluliswa kwegiya le-oblique elishintshashintshayo kwejubane lokuguqulwa kwesivinini kungumsindo ophansi, ukudluliswa okubushelelezi.
Ithebula le-roller lihlanganiswe ngokugcwele nokwelashwa kwe-sandblasting ye-chromium eqinile
I-AC frequency conversion drive motor amandla angu-11kw
I-clamp roller ingu-120mm ububanzi, enokushisa okuphezulu kwerabha enamathelayo kanye nokubopha ngomshini.
12)Imbali yomshini
Umshini wokucindezela ucindezela ingaphezulu lebhande lokupakisha le-PET ukuze uthuthukise amandla asemaceleni kanye nokungqubuzana kwendawo yebhande.
Iqukethe izingxenye ezilandelayo
- Ukwakhiwa komzimba wensimbi eshiselwe
-Carburized steel roll phezulu naphansi
-Roller ububanzi 150mm, roller surface ukwelashwa HRC55-60.
- Ububanzi obusebenzayo, 220mm
-Imvamisa yokuguqulwa kwe-AC motor ingu-5.5KW
-Ijubane lomugqa: 140m / min
Ngokusebenzisa i-hydraulic drive, i-embossing ishelela futhi kulula ukuyisebenzisa
13) Qinisa idivayisi yokusetha okushisayo
Ukusetha okushisayo okuqinisiwe kusetshenziselwa ukusetha okushisayo okusheshayo kwebhendi ye-PET ngemva kokushuba, ukuvimbela ukuqedwa kwengcindezi yangaphakathi kwebhendi ye-PET ngemva kokuma okuqinile kanye nokuzinzisa usayizi webhendi ye-PET.
13)Ithangi lamanzi okupholisa
Ithangi lokupholisa lisetshenziselwa ukulawula ukupholisa okuphelele nokucwebezela kwebhande lokupakisha nokuqinisekisa ukuzinza kosayizi webhande lokupakisha.Yenziwe ngensimbi engagqwali.
Indawo yokupholisa: amanzi
Ubude besinki buyi-4,000mm
15) Ugandaganda onama-roller amathathu
Okokudonsa nokwelula kwebhande le-PET ngemva kokuqinisa isilungiselelo sokushisa nesilungiselelo sokupholisa.Yenziwe nge-motor, i-reducer, i-traction roller kanye negiya lokudlulisela, lonke ibhokisi lokusakaza elisakazayo, alikho ukuguquguquka, umsindo ophansi wamagiya, ukudluliswa okubushelelezi.
16)I-PLCI-Dual plex remachine
Ngomthamo womkhiqizo, isikhungo sihlela ngokuzenzakalelayo amavolumu.Iqukethe ukwamukela ikhoyili, i-coil core, idivayisi yokushayela, idivayisi yokufaka izintambo, i-rack, isilawuli sikagesi, njll.
I-PET igcwele i-cartridge yephepha evamile
Ukwakhiwa kwesamukeli esigoqayo:
Isakhiwo sohlobo lwe-Nacelle
Ububanzi obulinganiselwe beshubhu yephepha ngu-406mm
17) Uhlelo lokulawula ugesi
i-frequency transformer: ABB
Imitha yokulawula izinga lokushisa: Omron
Oxhumana nabo: Siemens
Isikrini sokuthinta: Siemens
Injini eyinhloko: Siemens